Proven Modular Technology
We leverage our field-tested, patented power module building blocks as the core architecture. This minimizes technical risks, lowers development overhead, and drastically shortens lead times.
Engineering Excellence
Tailored Power Solutions for Unique Global OEM Requirements
Powerstax extends beyond standard catalog power supplies by offering comprehensive value-added design and complete custom power supply manufacturing. Backed by over three decades of in-house power design expertise—including advanced 3D CAD modeling, thermal management simulation, and EMC/EMI pre-compliance testing—our UK and North American engineering teams rapidly deliver customized power systems ranging from a few watts up to multi-kilowatts.
Low Volume & Low NRE Support
Unlike traditional manufacturers requiring massive production runs, Powerstax excels in delivering tailored custom power solutions with minimal Non-Recurring Engineering (NRE) charges even for lower production quantities.
Full In-House Design & Qualification
From schematic capture and PCB layout to thermal stress testing and EMC pre-compliance, all development is executed internally by experienced Powerstax engineers.
International Standard Compliance
Our custom hardware is designed and manufactured under ISO 9001 quality management, ensuring compliance with global CE, UL, RoHS, WEEE, MIL-STD, and IEC/EN 60601 medical standards.
Scope of Engineering
Our Custom Power Capabilities
Select the precise level of customization your project requires—from modified-standard brick integrations to complete turnkey power enclosures.
Capability 01
Modified Standard Power Supplies
Customizing existing AC-DC and DC-DC power supplies with specific output voltages, modified wire harnesses, customized pinouts, or specialized conformal coating for severe environment protection.
Capability 02
Fully Custom Power Supplies
Engineering ground-up bespoke power conversion units engineered for non-standard footprints, extreme input ranges, dual/triple isolated outputs, or custom digital control protocols (CANbus, PMBus, MODBUS).
Capability 03
Power Supply Racks & Assemblies
Building fully integrated 19-inch rack-mount chassis, backplane interconnects, N+1 redundant power bays, and hot-swappable module systems designed for rapid OEM rack integration.
Capability 04
Turnkey Industrial Power Systems
Delivering complete cabinet-level, liquid-cooled, or IP65-sealed power systems complete with internal circuit protection, digital metering, harmonic filtering, and safety interlocking.
Engineering Highlight
Custom Engineering in Action: Flexistax D1001
A prime example of our custom engineering expertise is the Flexistax D1001—a 1000W DC-DC power conversion module developed specifically for demanding industrial applications where off-the-shelf catalog converters failed to meet physical or thermal specifications.
By partnering with Powerstax for custom power platform development, equipment manufacturers successfully reduce time-to-market, minimize capital investment, and mitigate operational risks associated with specialized power supply integration.
Partner With Our Technical Team
Request a Custom Power Proposal
Send us your voltage, current, mechanical envelope, and compliance targets. Our senior power conversion engineers will evaluate your specification and deliver an optimized value-added design concept.